Plug / Bridge Plugs / Setting Tools

Explosive slips bridge plugs manufactured by LLC "Promperforator" consist of the plugging element (plug) and the reusable setting tool. Plugging elements are manufactured in various options:

• PVSh-PP.400 – plugs are used for disconnection of productive formations. They are made of aluminum alloy with iron slips (see Table 1).
• TIREX-PP – plugs are composite plugs used for installation of easy-to-drill isolation plugs (see Table 2). The plugs are сomponents of FRACline® assembly set in Plug-and-Perf technology.
• PVSh-PP-C.400 – are cementing packers. The special version is used to inject cement slurry to under-packer and annular space during well maintenance. The packers are installed above the non-pressurized interval (see Table 3).
• VrP – plugs are temporary plugs. It is a reliable and cost-effective solution for installation of an easy-to-drill isolation bridge in wells where resistance to pressure drops more than 40 MPa is not required. This plug type is more efficient replacement for VP-type aluminum packers (see Table 4).

Plugging elements are installed with the help of setting tools PVSh-PP.300 (see Table 5) in a set with propellant charges ZPVSh-102PP (or slow-burning propellant charges ZPVSh-102PP (MG) or hydraulic setting tools IGP (see Table 6) or setting tools IPD-PP (see Table 7).

Specific Features

• Lowering and installation of the plug is possible in vertical, directional and horizontal wells on TCP, wireline and coil-tubing.
• The plug has three levels of protection against premature installation while running in hole.
• A special adapter for each plug type is supplied together with composite plugs.
• The setting tool is adapted for work with other composite and soluble plugs made in Russia and abroad.
• Operational life of the setting tool is increased.
• A pattern for each plug type is supplied under a separate purchase-order.
• For installation of plugging elements on TCP with the help of hydraulic setting tools IGP it is sufficient to use the unit for pushing the initiating ball and pressure supply to the tubing (coil-tubing).
• It is possible to install the plugging element on wireline by non-explosive method using a two-stage setting AC power tools IPD-PP.

Table 1. PVSh-PP.400 Plug Technical Characteristics

Parameter	Value										Product Appearance
	PVSh- 82PP.400	PVSh- 88PP.400	PVSh- 92PP.400	PVSh- 97PP.400	PVSh- 102PP.400	PVSh- 110PP.400	PVSh- 118PP.400	PVSh- 135PP.400	PVSh- 138PP.400	PVSh- 146PP.400
Outside diameter, mm	82	88	92	97/97,8*	102	110/110,8*	118/118,8*	135/136	138	146
Setting tool name	PVSh-82PP.300 PVSh-82PP.300DS IGP-76 IPD-82PP				PVSh-102PP.300 PVSh-102PP.300DS IGP-98 IPD-102PP
Casing internal diameter, mm:
minimum	88	94	98	104	109	117	125	144	146	154
maximum	98	104	106	109	118	124	133	152	155	164
Installation force, not more, kgs	11500	13000			14500			17000
Max allowable operating temperature, °С	100**
Max allowable pressure difference between separated intervals, MPa	70									50
Plug length, mm	370/565*	565	456/575*	459/575*	450/466*	450/472*	465/498*	473,5/530*	530	560/565*
Plug mass, kg	6,8/9*	9,7	10/10,5*	11/12,5*	12/16,3*	16,5/18,3*	19/21*	25/26*	27	28/35,3*
* Depends on the design option; ** When working on wireline, it is permissible to use the plug in the wells with temperatures up to 150°С.

Таблица 2. Технические характеристики пробок композитных серии TIREX-PP

Parameter	Value																Product Appearance
	TIREX- 82PP	TIREX- 92PP	TIREX- 97PP	TIREX- 102PP	TIREX- 110PP	TIREX- 114PP	TIREX- 116PP	TIREX- 118PP	TIREX- 120PP	TIREX- 135PP	TIREX- 136PP	TIREX- 138PP	TIREX- 140PP	TIREX- 146PP	TIREX- 148PP	TIREX- 150PP
Outside diameter, mm	82	92	97	102	110	114	116	118	120	136	136	138	140	146	148	150
Casing internal diameter, mm:
minimum	88	98	104	109	117	124	124	125	128	144	146	146	147	154	156	154
maximum	98	104	109	118	124	130	130	133	135	152	152	153	156	164	164	165
Installation force, not more, kgs	11500	13000	13000	14500						17000
Adapter sub name	A-KP(AS)-82 A-KP(IN)-82	A-KP(AS)-92 A-KP(IN)-92	A-KP(AS)-97 A-KP(IN)-97	A-KP(AS)-102 A-KP(IN)-102	A-KP(AS)-110 A-KP(IN)-110	A-KP(IN)-114	A-KP(IN)-116	A-KP(AS)-118 A-KP(IN)-118	A-KP(IN)-120	A-KP(AS)-135 A-KP(IN)-135	A-KP(IN)-136	A-KP(IN)-138	A-KP(IN)-140	A-KP(AS)-146 A-KP(IN)-146	A-KP(IN)-148	A-KP(IN)-150
Setting tool name	PVSh-82PP.300 PVSh-82PP.300 FL IGP-76 IPD-82PP			PVSh-102PP.300 PVSh-102PP.300 FL IGP-98 IPD-102PP
Max allowable operating temperature, °С	100
Max allowable pressure difference between separated intervals, MPa	70
Max load on the installed plug, t	5
Length, mm	668	575	465	633	822	385	385	830/870*	487	840	490	490	490	870	490	490
Mass, kg	2,9	3,1	4,3	4,2	6,4	6,3	6,3	7,5/12*	6,3	10	10,6	10,6	10,6	12	10,6	10,6
* Depends on the design option

Table 3. PVSh-PP-C.400 Plug Technical Characteristics

Parameter	Value							Product Appearance
	PVSh- 97PP-C.400	PVSh- 102PP-C.400	PVSh- 110PP-C.400	PVSh- 118PP-C.400	PVSh- 135PP-C.400	PVSh- 138PP-C.400	PVSh- 146PP-C.400
Outside diameter, mm	97	102	110	118	135	138	146
Setting tool name	PVSh-82PP.300 in all design options IGP-76 IPD-82PP	PVSh-102PP.300 in all design options IGP-98 IPD-102PP
Casing internal diameter, mm:
minimum	104	109	117	125	144	146	154
maximum	109	118	124	133	152	155	164
Nipple channel diameter for slurry injection, mm	15	20
Max allowable operating temperature, °С	150
Max allowable pressure difference between separated intervals, MPa	70						50
Allowable axial load, ts, not more	20
Max pressure for slurry injection, MPa	50
Length, mm	716			710/718*	817
Mass, kg	11,5	13	20	30/23*	29	29,6	31
Nipple thread type	Thread 60	Thread 73
* Depends on the design option.

Table 4. VrP Plug Technical Characteristics

Parameter	Value								Product Appearance
	VrP-82	VrP-92	VrP-102	VrP-110	VrP-118	VrP-138	VrP-148	VrP-158
Outside diameter, mm	82	92	102	110	118	138	146	158
Casing internal diameter, mm:
minimum	88	99	107	117	128	144	156	164
maximum	95	105	115	124	135	154	163	179
Length, mm	182	182	188	196	200	205	205	252
Mass, kg	2,4	2,5	2,6	2,7	2,8	3,0	3,1	4,0
Max allowable temperature, °С	100
Max pressure difference between separated intervals, above the plug, MPa	40
Max pressure difference between separated intervals, under the plug, MPa	10*
Setting tool name	PVSh-82PP.300 PVSh-82PP.300DS IGP-76 IPD-82PP		PVSh-102PP.300 PVSh-102PP.300DS IGP-98 IPD-102PP
* In case of work on separating the interval with high reservoir pressure, pouring a cement bridge is required.

Table 5. PVSh-PP.300 Setting Tool Technical Characteristics

Setting tool name	Parameter								Product Appearance
	Outside diameter, mm	Max force generated, ts	Min casing drift diameter, mm1)	Max allowable hydrostatic pressure, MPa	Length, mm	Mass, kg	Max allowable temperature, °С	Operational life, settings
PVSh-82PP.300	82	17	88	100	832	24,6	150	1/52)
PVSh-82PP.300 FL					780	23,4
PVSh-82PP.300 FL-3					838	26,0
PVSh-82PP.300 FL-4					780		120	5
PVSh-82PP.300 FL-4 140 MPa				140
PVSh-102PP.300	102	27	109	100	855	38,8	150	1/52)
PVSh-102PP.300 FL					805	37,4
PVSh-102PP.300 FL-3					863	45,0
PVSh-102PP.300 FL-4					805	43,4	120	5
PVSh-102PP.300 FL-4 140 MPa				140
PVSh-82PP.300DS	82	25	88	100	1180	32,8	150	10
PVSh-82PP.300DS (FL)						31,6
PVSh-102PP.300DS	102	40	109		1260	62,0
PVSh-102PP.300DS (FL)						60,6
1) Depends on the plug type.         2) Depends on the delivery set (one salvo or five salvos).

Table 6. IGP Hydraulic Setting Tool Technical Characteristics

Parameter	Value				Product Appearance
	IGP-76-0,72		IGP-98-1,28
Outside diameter, mm	76		98
Top connecting thread	Tubing60		Tubing73
Max external pressure, MPa	96
Max internal pressure (liquid column + applied pressure), MPa	120		100
Max allowable operating temperature, °С	170
Traction capacity at pressure 1 MPa, t	0,72		1,28
Working stroke distance, mm, not less	140		200
Max inclination angle of the well	Not limited
Load capacity, t, not more	40		46
Length, mm	1692/1710*		1527/1617*
Mass, kg	37/42*		40/48,5*
* Depends on the design option.

Table 7. IPD-PP Two-Stage Setting Tool Technical Characteristics

Parameter	Value
	IPD-82PP	IPD-102PP
Outside diameter, mm	82	102
Casing min drift diameter, mm*	88	109
Max external pressure, MPa	150
Max allowable operating temperature during 1 hour, °С	150
Max traction force created by IPD, ts	25	40
Length, mm	1180	1260
Mass, kg	30	62
Operational life, settings, not less	20
Type of thermo-gas generator	TTG PSh
* Depends on the plug used.